Custom stainless steel parts

Custom stainless steel parts

What are the machining options for custom stainless steel parts?

The preferred method for the custom SS components depends on factors such as the complexity of the part, required precision, and budgetary constraints. The widely used CNC method entails the use of computer-controlled machines to efficiently remove material from a  workpiece. CNC turning rotates a steel workpiece while a cutting tool removes material to create cylindrical custom stainless steel parts. It is mostly employed for manufacturing custom CNC milling parts, shafts, pins, and other round or tapered parts and components. Wire electrical discharge machining or EDM is a process that uses an electrically charged wire to cut intricate shapes in SS. It is mostly utilized for producing complex and intricate SS parts with tight tolerances.

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What are the tolerances for custom CNC stainless steel machining?

The tolerance levels for custom CNC stainless steel machining parts can vary based on factors such as project requirements and design complexity. CNC machining can typically achieve dimensional tolerances within a range of +/- 0.005 to 0.001 inches (0.127 to 0.0254 mm).

Achievable geometric tolerances in CNC SS machining are typically within a range of +/- 0.002 to 0.0005 inches (0.051 to 0.0127 mm). CNC machining can achieve a wide range of surface finishes for stainless steel custom parts, typically ranging from around 32 to 500 microinches (0.8 to 12.7 micrometers) Ra.

The tolerance levels for custom-made precision CNC stainless steel parts are general guidelines and attaining them depends on various factors.

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Is there any additional cost for custom stainless steel parts?

Additional costs for custom stainless steel fabricated parts depend on factors including the complexity of the design, and the size, and weight of the component. The cost can vary based on the specific grade of SS chosen as well as market fluctuations in material prices.

More complex custom machined metal parts may require specialized tooling or multiple machining setups, which can increase the cost. Larger quantities tend to have a lower per-part cost compared to small production runs or one-off custom turned parts.

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Different types of finishes of custom-made precision CNC stainless steel parts

Polishing entails using progressively finer abrasive materials to remove surface imperfections and create a smooth and reflective surface. A smooth machined base finish is the basic surface finish achieved directly and efficiently after the CNC machining process. The brushed finish creates a distinctive linear or circular grain pattern and gives the SS part a matte appearance.

Bead blasting involves propelling small beads or particles at high velocity onto the surface of the part. Electropolishing is an electrochemical process that removes a thin layer of material from the SS surface. Passivation is a chemical treatment that removes free iron and other contaminants from the surface of custom CNC lathe parts.

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How to select the right stainless steel grade for custom CNC machining?

  • Evaluate the machinability of different SS grades and choose the grade specifically designed for enhanced machinability.
  • Determine if there are any specific regulatory or industry requirements. for the project area.
  • Carefully consider the part’s exposure capabilities to high temperatures or thermal cycling.
  • Conduct an inspection of the environment in which the part or component will be employed and select a proper SS grade that can stand in those conditions.
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Can you assist with designing the parts if needed? Will you provide prototyping services before the production?

Yes, pipingmaterial.ae can provide you with assistance regarding designing and machining services for custom parts. At pipingmaterial.ae, we offer consultations to understand the client’s requirements, objectives, and specifications for their custom SS parts. We provide design guidance and recommendations based on our wide expertise and knowledge of CNC machining and SS materials.

At pipingmaterial.ae, we utilize computer-aided design (CAD) software to create detailed 3D models of custom CNC spare parts. We have the expertise and experience to create custom SS parts designs based on your specifications. We analyze the design for manufacturability, considering factors such as material selection, machining processes, and tolerances.

Yes, at pipingmaterial.ae, we provide prototyping services before the production of custom SS parts and components. Through our prototyping services, you can validate and test designs before committing to full-scale production.