Ductile iron spool

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Ductile Iron Pipe Spool Functionalities

Standard	ASME B16.5 ANSI DIN AWWA JIS
Schedule	10S to XXS
Origin	American, Janpanese, European, Russian, Korean
Process	Roll fitting and welding Permanent position fitting and welding
HSN Code	73030090
Welding Standards	Fabrication Tolarance – PFI ES3 ASME section IX Welders as per API1104 (Downhill / Uphill) Bending PFI ES24
Fabrication Process	Design and Engineering Cutting and Bending Assembly and Welding Inspection and Testing Surface Treatment
Components	Pipes Elbow & Tees Reducers Couplers and Crosses Flanges Valve & Hangers
Temperature Range	32°F – 122°F

Table of Content

Specification of ductile iron spool
Ductile iron spool lengths
Top demanded types of ductile iron pipe spool
Ductile iron spool piece fabrication process
Rated pressure of ductile iron pipe spool pieces
BS standard of DI pipe spool
AWWA standard of ductile iron spool
Components of cast iron pipe spool
Hydrostatic test of DI flanged pipe spool
Most selling types of ductile iron flanged pipe spools
Top 6 types of ductile iron pipe spool fittings
CI pipe spool welding certification positions
Cast iron spool joints types
Gasket for flanged ductile iron spool

AWWA C150 ductile iron fabricated spools and ductile iron spool piece manufacturers in UAE

Ductile Iron Pipe Spool Specification

Ductile Iron Spool Sizes : ½ – 6” NB (6 Metrs.), 8 – 14”NB (3 Metrs.)

CI Pipe Spool Type: Seamless & Welded

AWWA C150 Ductile Iron Fabricated Spools Thickness : 3 mm to 70 mm

Consist Of : Pipes, Fittings, Flanges

Cast Iron Pipe Spool Weld Testing: ISO 17025, AWS ATF

Ductile Iron Spool Heat Treatment:PWHT , Preheating

Hydro Tested Pressure: 2 to 90 Kg/cm2 (g).

Applications: Pump Stations, Elevated Crossings, Water Treatment Plants

DI Pipe Spool Services: Threading, Machining, Beveling

Ductile Iron Pipe Spool Pieces Welding: GTAW, SMAW, PWHT, 1G TIG, 1G MIG etc.

Buy Directly From Ductile Iron Pipe Spool Suppliers in UAE and Get Datasheet

Ductile Iron Spool Piece Coating: Galvanizing, Epoxy, Industrial-Grade Paints

Ductile iron pipe spool and awwa c151 ductile iron flanged spool piece in custom form with bent, cut, and welded services

Specification of Ductile Iron Spool

Dimensions Of Ductile Iron Pipework	Standard	Wall Thickness Of Ductile Iron Spool Piece
DN200 – DN350 (3 meter – 8” – 14”NB) DN15 -DN150 (6 meter – ½” – 6”NB)	ANSI/ DIN/ AWWA/ PN/ API / JIS standard ASME B16.5 (CL 150 To CL 2500)	SCH 10S to XXS 3mm – 70mm
Fabrication Parts Of Ductile Iron Pipe Spool Pieces	DI pipe spool Welding Standard	Welder Test
All fabrication parts as per ASME B16.5, ASME B16.9, MSS SP-97 standard Reducer (concentric & eceentric) Cross (equal & reducing) Tee (equal & reducing) 45/ 90/ 180 degree elbow (long & short radius) Flange (blind, slip on, weld neck & socket weld)	Welders as per API1104 (Uphill / Downhill) Fabrication Tolarance – PFI ES3 Di pipe spool fabrication with DNV certificate welders Bending PFI ES24 ASME Section IX	ductile iron spooling and fabrication as per following tested welding process AWS ATF ISO 17025
4inch Ductile Iron Spool Piece Fabrication Process	Key Steps For CI Pipe Spool Design	Identification Notes For Cast Iron Pipe Spool
Bending Welding Dimensioning Cutting	3D Modeling Isometric drawings Stress Analysis Support and Pipe Routing Compliance and Standards Collaboration	Dye stamping Tagging – with heat number (before fabrication & cutting of pipe, labeled to each cut pieces) Labeling Pan marking
Fabrication Services Of AWWA C151 Ductile Iron Flanged Spool Piece	Documentation	Standard
Surface treatment Grit blasting (semiautomatic & manual) Pickling / Passivation Painting (semiautomatic and manual) Pickling & passivation of Ci spool weld joints Auto beveling & welding (up to pipe size of 60″) High speed auto cutting For custom drawing get in touch with top 7 ductile iron spool suppliers in UAE	Quality assurance (QA) Documentation as-built drawings Bolting inspection as per RCSC specification Quality control (QC) MTC	EN 545 EN 598 ASME B 31.4 ASME B31.3 ASME B31.1 PED 97/23/EC ASME B 31.8
Pressure Class	Marking	Ends
Class 125	Component Heat Number Fit-up inspection signature Number of welder Visual inspection signature Welding date of ductile iron pipe spool Spool Number Pipeline No. Joint No.	Plain end Flanged
Heat Treatments	Welding Methods Of Ductile Cast Iron Fabricated Pipe Spools	Certification
Preheating PWHT	Semi-automatic Robotic (1G TIG, 1G MIG, MIG/ MAG, GTAW, FCAW, SMAW, GMAW, SAW) Manual	All listed ductile iron pipe spool suppliers offers MTC 3.2 EN 10204 EN 10204 3.1
Standard Hardness	Inspection Plan Of AWWA C150 Ductile Iron Fabricated Spools	End Prep
API standards NACE ASME	Hydro test Ultrasonic Visual control Mgnetic particle Raw Material testing before process NDT tests Hardness Chemical analysis 100% X-ray test reports Dye penetrant examinations Impact test Radiographic testing	37.5 degrees Beveled angle for welding Roll Cut-groove End preparation (beveling) for successful weld

Ductile Iron Spool Lengths

Size (inch)	Minimum lengths Of ductile iron pipe spool
	Flange & Flange		MJ & Flange		Fastite & Flange		Lok-Ring & Flange		Flex-Ring & Flange
	Overall Length	Laying Length	Overall Length	Overall Length	Laying Length	Overall Length	Overall Length	Laying Length	Overall Length	Laying Length
30	8 1/4	8 1/4	1-2	0-10	0-10	1-3 1/4	–	–	1-7 3/8	0-10
36	8 3/4	8 3/4	1-2	0-10	0-10	1-3 1/4	–	–	1-7 3/8	0-10
42	10 1/4	10 1/4	1-2	0-10	0-10	1-5 1/2	–	–	1-8 7/8	0-10
48	10 1/2	10 1/2	1-2	0-10	0-10	1-6	–	–	1-10 3/8	0-10
54	12	12	–	–	0-10	1-6 1/2	1-8	0-10	–	–
60	12	12	–	–	0-10	1-6 3/4	1-8 1/2	0-10	–	–
64	12	12	–	–	0-10	1-7	1-8 1/2	0-10	–	–

Size inch	Maximum lengths of ductile iron spool
	Flange & Flange		MJ & Flange		Fastite & Flange		Lok-Ring & Flange		Flex-Ring & Flange
	Overall Length	Laying Length	Overall Length	Laying Length	Laying Length	Laying Length	Overall Length	Overall Length	Overall Length	Laying Length
30	1-6	1-6	3-4	3-0	3-0	–	3-5 1/4	–	3-9 3/8	3-0
36	1-6	1-6	3-4	3-0	3-0	–	3-5 1/4	–	3-9 3/8	3-0
42	1-6	1-6	3-4	3-0	3-0	–	3-7 1/2	–	6-6 7/8	5-8
48	1-6	1-6	3-4	3-0	3-0	–	3-8	–	6-8 3/8	5-8
54	2-0	2-0	–	–	3-0	3-0	3-8 1/2	3-10	–	–
60	2-0	2-0	–	–	3-0	3-0	3-8 3/4	3-10 1/2	–	–
64	2-0	2-0	–	–	3-0	3-0	3-9	3-10 1/2	–	–

Sales Representatives Are Available to Provide Prompt Quotes

Fujairah	Sharjah	Umm Al Quwain	Doha
Riyadh	Muscat	Dubai	Ras Al Khaimah
Al Jubail	Saudi Arabia	Abu Dhabi	Ajman

Top Demanded Types of Ductile Iron Pipe Spool

Ductile iron pipe spooling

Di prefabricated pipe spools

Cast iron fabricated pipe spools

CI flanged pipe spool

Ductile cast iron tubing spools

Awwa C150 ductile iron spool piece pipe

ducDile iron flanged spool piece

Ductile iron flanged spool piece

Di spool piece in piping

CI spool flange

Cast Iron piece flange

Ductile cast iron pipe spool fitting

Class 150 ductile double flanged pipe spools

Ductile cast iron custom pipe spool

Cast ductile iron pipeline spool

Ductile spool fabrication

Ductile Iron Spool Piece Fabrication Process

Method 1	Method 2
Roll welding/ Roll fitting and welding	Position welding/ Permanent position fitting and welding

Rated Pressure of Ductile Iron Pipe Spool Pieces

250 PSI
1,720 kPa

Get Ductile Iron Pipe Spool Suppliers in UAE Who Delivers Various Grades of Spools

BS Standard of DI Pipe Spool

BS EN 545
BS EN 598

AWWA Standard of Ductile Iron Spool

AWWA C-104
AWWA C-110
AWWA C-115
AWWA C-151
AWWA C-153

Sales Agents in Following Locations

Country	Cities
Netherlands	Amsterdam
Netherlands	Haarlem
Belgium	Meeuwen-Gruitrode
Belgium	Seraing
Netherlands	The Hague
Netherlands	Rotterdam
Belgium	Leuven
Belgium	Brussels
Netherlands	Eindhoven
Belgium	Ghent
Belgium	Westerlo
Belgium	Antwerp

Components of Cast Iron Pipe Spool

Products	Types
Pipe	seamless / fabricated / welded
Elbow	45 Degree / 90 Degree / 180 Degree (long radius and short radius)
Tee	Equal and reducing
Reducer	Concentric and eccentric
Flanges	BLRF, SORF, WNRF, SWRF, LWNRF
Olets	Weldolet, elbolet, nippolet, sokolet
Pipe nipple, union, coupling, plug, and end cap

Hydrostatic Test of DI Flanged Pipe Spool

DN (Size)	PN10	PN16	PN25	PN40
80-600	1.6	2.5	3.2	4

Prefabricated Ductile Iron Flanged Spool Piece and Cast Iron Pipe Spool Welded With Tee, Flange or Elbow in Desired Form

Most Selling Types of Ductile Iron Flanged Pipe Spools

Ductile iron pipe spool with blind flange

Di pre-fabricated spool with weld neck flange

Cast iron spool piece pipe with slip on flange

CI pipe spool with threaded flange

Awwa c150 ductile iron pipeline spool with socket weld flange

Awwa Class 150 ductile pipe spool with puddle flange

Find Ductile Iron Pipe Spool Suppliers in UAE Who Supplies custom sizes accross countries

Top 6 Types of Ductile Iron Pipe Spool Fittings

Ductile cast iron spool pipe fitting with elbow

Cast iron pipe spooling with tee

Ductile iron spool piece in piping with reducer

Di pipe spool with end cap

Ductile cast prefabricated spool with pipe bend

Class 150 ductile iron custom pipe spool with weldolet

Material Inspection Facility in Following Locations

MENA	Libya, Morocco, Tunisia, Algeria, Israel, Egypt, Palestine
Africa	South Africa, Nigeria, Morocco, Kenya, Tunisia, Egypt, Algeria
Middle East countries	Lebanon, Qatar, Saudi, Bahrain, UAE, Kuwait, Iraq, Jordan, Iran, Syria, Yemen

4inch to larger diameter di pre-fabricated fittings & ductile iron pipe spool pieces with surface treatment at best price in Dubai

Ci Pipe Spool Welding Certification Positions

Pipe Welding	Certification Position
1G Welding	horizontal position
2G Welding	vertical position
5G Welding	horizontal position
6G Welding	standing on a 45 degree angle
R	restricted position

Ductile cast iron fabricated pipe spools pre-build parts using pipe, valve, b/w fitting & flanges in middle east

Cast Iron Spool Joints Types

G is for a groove weld
F is for a fillet weld

Our Wide Clientele in Following Locations

Region	City	Country
Middle East	Abu Dhabi	United Arab Emirates
Africa	Abuja	Nigeria
Middle East	Dubai	United Arab Emirates
Middle East	Jeddah	Saudi Arabia
Middle East	Kuwait City	Kuwait
MENA	Casablanca	Morocco
Middle East	Riyadh	Saudi Arabia
Africa	Johannesburg	South Africa
Africa	Lagos	Nigeria
Middle East	Dammam	Saudi Arabia
Middle East	Doha	Qatar
MENA	Cairo	Egypt
Africa	Cape Town	South Africa

Obtain Ductile Iron Pipe Spool Suppliers in UAE Who Supplies Materials with Balanced Gasket

Gasket for Flanged Ductile Iron Spool

Size	Ring gasket
NPS in Inch	Inner Diameter Inch (I.D.)	Outer Diameter Inch (O.D.)	Bolt Circle (BC) Inch	Diameter Of Bolt Hole (Inch)	Holes Number
3	3	5 3/8	6	3/4	4
4	4	6 7/8	7 1/2	3/4	8
6	6	8 3/4	9 1/2	7/8	8
8	8	11	11 3/4	7/8	8
10	10	13 3/8	14 1/4	1	12
12	12	16 1/8	17	1	12
14	14	17 3/4	18 3/4	1 1/8	12
16	16	20 1/4	21 1/4	1 1/8	16
18	18	21 5/8	22 3/4	1 1/4	16
20	20	23 7/8	25	1 1/4	20
24	24	28 1/4	29 1/2	1 3/8	20
30	30	34 3/4	36	1 3/8	28
36	36	41 1/4	42 3/4	1 5/8	32
42	42	48	49 1/2	1 5/8	36
48	48	54 1/2	56	1 5/8	44
54	54	61	62 3/4	2	44
60	60	67 1/2	69 1/4	2	52
64	64	74 1/4	76	2	52

Size	Full face gasket
NPS in Inch	Inner Diameter Inch (I.D.)	Outer Diameter Inch (O.D.)	Bolt Circle (BC) Inch	Diameter Of Bolt Hole (Inch)	Holes Number
3	3	7 1/2	6	3/4	4
4	4	9	7 1/2	3/4	8
6	6	11	9 1/2	7/8	8
8	8	13 1/2	11 3/4	7/8	8
10	10	16	14 1/4	1	12
12	12	19	17	1	12
14	14	21	18 3/4	1 1/8	12
16	16	23 1/2	21 1/4	1 1/8	16
18	18	25	22 3/4	1 1/4	16
20	20	27 1/2	25	1 1/4	20
24	24	32	29 1/2	1 3/8	20
30	30	38 3/4	36	1 3/8	28
36	36	46	42 3/4	1 5/8	32
42	42	53	49 1/2	1 5/8	36
48	48	59 1/2	56	1 5/8	44
54	54	66 1/4	62 3/4	2	44
60	60	73	69 1/4	2	52
64	64	80	76	2	52