Fabricated pipe headers

Fabricated pipe headers

Verified Supplier

Verified manufacturers and stockists

Turbo elbows and 321 stainless steel header in all sizes & collector combination

Fabricated pipe headers specification

Manufacturing Sizes Standard Schedule
  • 6 meter – ½” – 6”NB (DN15 -DN150)
  • 3 meter – 8” – 14”NB (DN200 – DN350)
  • ASME B16.5 (Class 150 To Class 2500)
  • ANSI/ DIN/ AWWA/ PN/ API / JIS standard
  • SCH 5S to SCH 160, XXS
  • 3mm – 70mm
Fabricated Pipe Headers Fabrication Parts Welding Standard Of Exhaust Manifold Welder Test

All fabrication parts as per ASME B16.5, MSS SP-97, ASME B16.9 standard

  • Cross (equal & reducing)
  • Reducer (concentric & eceentric)
  • Flange (blind, slip on, weld neck & socket weld)
  • Tee (equal & reducing)
  • 45/ 90/ 180 degree elbow (long & short radius)
  • Fabrication Tolarance – PFI ES3
  • Welders as per API1104 (Uphill / Downhill)
  • manifold fabrication with DNV certificate welders
  • Bending PFI ES24
  • ASME Section IX

prefabricated header and fabrication as per following tested welding method

  • AWS ATF
  • ISO 17025
Fabrication Technique Of Header Fabrication Key Steps For Header 304 SS Pipe Design Identification Notes For Manifold Fabrication
  • Dimensioning
  • Cutting
  • Bending
  • Welding
  • Support and Pipe Routing
  • Compliance and Standards
  • Collaboration
  • 3D Modeling
  • Isometric drawings
  • Stress Analysis
  • Tagging – with heat number (before fabrication and cutting of pipe, labeled to each cut pieces)
  • Pan marking
  • Dye stamping
  • Labeling
Fabrication Services Of Prefabricated Header Components Documentation Of Double-slip Collectors Other Standards Of Custom Stainless Steel Headers
  • Painting (manual and semiautomatic)
  • Pickling & passivation of fabricated pipe headers weld joints
  • Grit blasting (manual & semiautomatic)
  • Pickling / Passivation
  • Auto beveling & welding (up to pipe size of 60″)
  • High speed auto cutting
  • Surface treatment

Get fastest quote from fabricated pipe headers suppliers in UAE for any thickness or size

  • Quality assurance (QA)
  • Documentation as-built drawings
  • Bolting inspection as per RCSC specification
  • MTC
  • Quality control (QC)
  • PED 97/23/EC
  • ASME B 31.4
  • ASME B 31.8
  • EN 545
  • EN 598
  • ASME B31.1
  • ASME B31.3
Marking Certification Welding Technique
  • Pipeline No.
  • Joint No.
  • Visual inspection signature
  • Fit-up inspection signature
  • Component Heat Number
  • Number of welder
  • Welding date of exhaust manifold
  • Spool Number

All listed header fabrication suppliers offers

  • EN 10204 3.1
  • MTC 3.2 EN 10204
  • Robotic (1G TIG, 1G MIG, MIG/ MAG, GTAW, FCAW, SMAW, GMAW, SAW)
  • Manual
  • Semi-automatic

 

Tig welded header flanges and 304 stainless steel headers at lowest price in UAE

Value added services of header fabrication

Tube Bending

Tube Bending

Forming & Fabricating

Forming & Fabricating

Welding & Brazing

Welding & Brazing

Custom Tooling

Custom Tooling

Outside Processing

Outside Processing

 

Most selling types of prefabricated header components

Titanium exhaust manifold

Titanium exhaust manifold

Grade 2 Titanium header fabrication

Grade 2 Titanium header fabrication

Ti Gr 5 manifold fabrication

Ti Gr 5 manifold fabrication

Nickel alloy prefabricated header components

Nickel alloy prefabricated header components

Alloy 200 double-slip collectors

Alloy 200 double-slip collectors

Inconel header flanges

Inconel header flanges

Inconel 600 turbo elbows

Inconel 600 turbo elbows

Alloy 625 swap headers

Alloy 625 swap headers

Monel custom headers

Monel custom headers

Alloy 400 headers

Alloy 400 headers

Hastelloy headers

Hastelloy headers

Alloy C276 pipe headers

Alloy C276 pipe headers

Duplex fabricated pipe headers

Duplex fabricated pipe headers

Super duplex header fabrication

Super duplex header fabrication

Cupro Nickel prefabricated header

Cupro Nickel prefabricated header

Alloy steel headers

Alloy steel headers

Carbon steel manifold fabrication

Carbon steel manifold fabrication

Alloy 20 fabricated headers

Alloy 20 fabricated headers

 

American standard double-slip collectors and custom stainless steel headers are used in engine & motor application

Types of blocks

  • The blocks are available in three types: EH for exhaust headers; NP for turbocharger manifolds; and FE for full exhaust/cat back systems, intercooler and turbo downpipe tubing assemblies, and cold air intakes.

Types of stainless steel headers & components

Stainless steel 316 merge collectors

Stainless steel 316 merge collectors

304L SS mandrel bends

304L SS mandrel bends

316L stainless steel header flanges

316L stainless steel header flanges

SS 304 header flange kits

SS 304 header flange kits

Formed collectors

Formed collectors

Header collector mufflers

Header collector mufflers

Stainless steel slip joints

Stainless steel slip joints

Transition reducers

Transition reducers

Straight tubing

Straight tubing

Turbo elbows

Turbo elbows

Custom stainless performance megaphones

Custom stainless performance megaphones

Bullhorn tips and accessories

Bullhorn tips and accessories

X pipe

X pipe

Merge collector

Merge collector

Exhaust bellow

Exhaust bellow

 

Manufacturers & suppliers of Mild steel & Stainless swap headers offer custom exhaust fabrication, get a free quote now!

Fabrication capabilities of exhaust manifold

  • Boring
  • Brazing
  • Welding
  • CNC machining
  • Milling
  • Shearing
  • Grinding

Inspection of header 304 SS pipe

  • Laser micrometer
  • Air gauging
  • Magnetic particle testing
  • Ultrasonic testing
  • Dye penetrant testing
  • Borescope inspection
  • Hydrostatic pressure testing Up To 10,000 lbs.
  • ASTM E1417 Type 1 – Method A (Liquid Penetrant)
  • Leak testing

Outside fabrication processes of manifold fabrication

  • Laser Cutting
  • Water Jet Cutting
  • Machining
  • Stamping
  • Spinning
Prefabricated header components are manufactured from large radius mandrel bends for smooth flow

Processes of outside heat treating for swap headers

  • Tempering
  • Annealing
  • Hardening

304 stainless steel headers outside finishing processes

  • Tumbling
  • Electropolishing
  • Painting
  • Powder coating
  • Anodizing
  • Plating

Plating types of custom stainless steel headers

  • Cadmium Plating
  • Chem-Film (Chromate Conversion) chrome plating
  • Copper plating
  • Electroless nickel plating
  • Gold plating
  • Nickel plating
  • Zinc plating