FBE coated pipe spools

FBE coated pipe spools

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Verified manufacturers and stockists

Fusion bonded epoxy flanged spools in single/ double anti corrosive coating

Epoxy coating flanged spool piece for ultra-high pressure & temperature

FBE coated pipe spools specification

Manufacturing Size Range Standard Wall Thickness of Pipe Spool with FBE Coating
  • DN15 -DN150 (6 meter – ½” – 6”NB)
  • DN200 – DN350 (3 meter – 8” – 14”NB)
  • ASME B16.5 (150# To 2500#)
  • ANSI/ DIN/ AWWA/ PN/ API / JIS standard
  • DIN 30670
  • ISO 21809
  • Schedule 10S to XXS
  • 3mm – 70mm
Fabrication Parts Of FBE Coated Pipe Spools Welding Standard Of Fusion Bonded Epoxy Spools Welder Test

All fabrication parts as per ASME B16.5, MSS SP-97, ASME B16.9 standard

  • Flange (blind, slip on, weld neck & socket weld)
  • Cross (equal & reducing)
  • Reducer (concentric & eceentric)
  • 45/ 90/ 180 degree elbow (long & short radius)
  • Tee (equal & reducing)
  • Bending PFI ES24
  • ASME Section IX
  • Welders as per API1104 (Uphill / Downhill)
  • Fabrication Tolarance – PFI ES3
  • Fusion bonded epoxy pipe spool fabrication with DNV certificate welders

FBE coated spooling and fabrication as per following tested welding process

  • ISO 17025
  • AWS ATF
Fabrication Process Key Steps For FBE Coated Pipe Spooling Design Identification Notes
  • Cutting
  • Bending
  • Welding
  • Dimensioning
  • Compliance and Standards
  • Collaboration
  • 3D Modeling
  • Isometric drawings
  • Stress Analysis
  • Support and Pipe Routing
  • Pan marking
  • Dye stamping
  • Labeling
  • Tagging – with heat number (before cutting and fabrication of pipe, labeled to each cut pieces)
Fabrication Services Of Epoxy Lined Pre-Fabricated Fittings Documentation International Standard
  • High speed auto cutting
  • Pickling / Passivation
  • Painting (semiautomatic and manual)
  • Auto beveling & welding (up to pipe size of 60″)
  • Pickling & passivation of epoxy lined spool weld joints
  • Surface treatment
  • Grit blasting (semiautomatic & manual)

For larger sizes please contact above FBE coated pipe spools suppliers in UAE

  • Documentation as-built drawings
  • QC (Quality control)
  • Bolting inspection as per RCSC specification
  • MTC
  • QA (Quality assurance)
  • ASME B 31.8
  • ASME B 31.4
  • EN 545
  • EN 598
  • ASME B31.1
  • ASME B31.3
  • PED 97/23/EC
Marking Formula For Double Layer FBE Coated Double Flanged Pipe Spools Color Outer Diameter
  • Pipeline No.
  • Joint No.
  • Visual inspection signature
  • Fit-up inspection signature
  • Number of welder
  • Welding date of epoxy coating pipe spool
  • Spool Number
  • Component Heat Number
  • Green
  • 20mm~3600mm
Heat Treatments Of Single Layer Epoxy Coating Flanged Spool Piece Welding Methods Certification
  • PWHT
  • Preheating
  • Robotic (1G TIG, 1G MIG, MIG/ MAG, GTAW, FCAW, SMAW, GMAW, SAW)
  • Manual
  • Semi-automatic

All listed green epoxy coated pipe spool suppliers offers

  • MTC 3.2 EN 10204
  • EN 10204 3.1
Packing Internal Epoxy Coated Fabricated Spools Testing Requirements End
  • Waterproof Paper wrapped
  • Steel Strips bundled
  • Two tags on each bundle
  • Dye penetrant examinations
  • Impact test
  • Visual control
  • 100% X-ray test reports
  • Chemical analysis
  • Radiographic testing
  • Hydro test
  • Mgnetic particle
  • Raw Material testing before process
  • NDT tests
  • Hardness
  • Ultrasonic
  • Plain end
  • Bevelled end
  • Burr removed
  • Flanged
Features Of Green Epoxy Coated Flanged Pipe Spool Coating Material Standard & Grade
  • Chemical & corrosion resistant
  • Strong adhesion to steel
  • Increases the life span of steel pipe
  • Operating temperatures of -30~100 °c
  • Epoxy Powder
  • Adhesion
  • Polyethylene
  • Cement Inside
  • API 5L (PSL1 and PSL2)
  • GB/T 9711.1
  • Grade B, X42, X46, X52, X60, X65, X70, X80; Q235B
FBE (Fusion-bond epoxy) Liquid Epoxy Coating Operating Temperature Range
  • SY/T 0315
  • AWWA C213
  • CAN/CSAZ245.20
  • ISO218909-2
  • API RP5L9
  • AWWWA C210
  • -73ºC (-100ºF) to 110ºC (230ºF)

 

Service temperatures of pipe spool with FBE coating

  • Up to 110 °C

FBE coated pipe spooling with penetrant & 100% NDT testing in UAE

Popular types of fusion bonded epoxy spools

Fusion bonded epoxy pipe spooling

Fusion bonded epoxy pipe spooling

FBE coated prefabricated pipe spools

FBE coated prefabricated pipe spools

Epoxy lined fabricated pipe spools

Epoxy lined fabricated pipe spools

Epoxy coating flanged pipe spool

Epoxy coating flanged pipe spool

Green epoxy coated tubing spools

Green epoxy coated tubing spools

Internal epoxy coated spool piece pipe

Internal epoxy coated spool piece pipe

epoEy coating steel flanged spool piece

Epoxy coating steel flanged spool piece

Single layer epoxy coating spool piece in piping

Single layer epoxy coating spool piece in piping

Epoxy powder coating spool flange

Epoxy powder coating spool flange

Anti corrosive epoxy coating piece flange

Anti corrosive epoxy coating piece flange

Double layer FBE coated pipe spool fitting

Double layer FBE coated pipe spool fitting

Anti-corrosive coating flanged pipe spools

Anti-corrosive coating flanged pipe spools

Fusion bonded epoxy custom pipe spool

Fusion bonded epoxy custom pipe spool

FBE coated pipeline spool

FBE coated pipeline spool

Epoxy lined spool fabrication

Epoxy lined spool fabrication

 

Pipeline anti corrosion coating process for FBE coating spool

Pipeline anti corrosion coating process for FBE coating spool

 

Find welding area of FBE coated prefabricated spool without coating to avoid damage, send fabrication drawing to get multiple quotes

Thickness of FBE coating on steel pipes spools

DN (mm) Adhesive Layer (μm) Epoxy Powder (μm) Minimum Thickness on The Coating (mm)
Strengthen Level (S) Common Level (G)
DN ≤ 100 ≥170 ≥120 2.5 1.8
100 < DN ≤250 2.7 2.0
250 < DN < 500 2.9 2.2
500 ≤DN < 800 3.2 2.5
DN ≥ 800 3.7 3.0

 

Advantages and disadvantages of epoxy coating steel spool piece pipe

Advantages Disadvantages
Suitable for higher temperatures Life of the FBE coating is 12 years (Maximum)
Corrosion resistance Complex design
Various pipe diameters from 2 inch to over 48 inch Not suitable for abrasive slurries
Wide range of wall thickness Piping replacement is required
Good chemical resistance (soil conditions) Applied only in the shop
High impact resistance Very costly

 

Contact top 10 manufacturers & suppliers for epoxy lined pre-fabricated fittings to reduce assembly time

Coating properties of epoxy lined pipe spools

Type Of Coating Maximum Temperature Anti Corrosion Thickness Ranges Color
FBE 230°F / 110°C YES 8-18 milsGreen Green

 

Standard of ınternal epoxy coated fabricated spools

  • DIN30670
  • CAN/CSA Z245
  • ISO21809-1
  • SY/T 0413
  • GB/T23257

Grade of epoxy powder coating prefabricated spool

Material Pipe Compatible pipe fittings Compatible flanges
FBE coated pipe spools

 

Grade Method Temperature
ASTM A53 Welded and Seamless
ASTM A106 Seamless High temperature
ASTM A672 Electric fusion welded High pressure
ASTM A333 Seamless and welded Low temperature
ASTM A671 Electric fusion welded Low temperature

 

Types of FBE coated flanged pipe spools

Fusion bonded epoxy spools with flat flange

Fusion bonded epoxy spools with flat flange

FBE coating spool with slip on flange

FBE coating spool with slip on flange

Fusion bonded epoxy spools with plate flange

Fusion bonded epoxy spools with plate flange

Top 3 types of epoxy lined pre-fabricated fittings

Epoxy lined pre-fabricated fittings with elbow

Epoxy lined pre-fabricated fittings with elbow

Green epoxy coated flanged pipe spool with tee

Green epoxy coated flanged pipe spool with tee

Anti corrosive epoxy coating spool flange with reducer

Anti corrosive epoxy coating spool flange with reducer

Process for FBE coating spool painting

Raw material Dosage (%)
Epoxy resin 30-40
Polyester resin 30-35
Solidified agent 10
Colorant 10-15g/kg