Hot Induction Bends

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Hot Induction Bends

Hot Induction Bends Features

Sizes :	1/2″ to 32
Welding Methods:	TIG/ SMAW/ FCAW / GMAW
Bend Radius:	10D, 2.5D, 8D, 5D, 22D ,6D, 3D
Standards :	ASME B16.49, MSS SP-97, ASME B16.9 ,ASME B31.8, ASME B16.25, ISO 15590-1
Origin	UK, European, Indian, Japanese, German, Korean
RFQ :	support@pipingmaterial.ae
Approval :	ADNOC, Q CHEM, EIL, MA’ADEN, KNPC, BAPCO, SABIC, KOC, Saudi Aramco, Marine and KPI.
Services:	Shearing Heat Treatment Cutting
MTC	EN 10204 3.1

Find Top 10 Verified Hot Bend And Pipeline Bends Manufacturers In UAE

Hot Induction Bends Specification

90 Degree Hot Induction Bend Size : 1/2″ to 32″

ASTM A234 Hot Induction Bend Schedule: SCH XXS to SCH 160

Services : Cutting, Polishing, Beveling end, Hot dipped galvanized, MTR’s Available, Metal stampings

End: Bevel, Plain, Buttweld

Suitable Temperatures: Up to 1100ºC

Connection : Welding

MTR: Chemical, Mechanical, PMI, Destructive and Non Destructive Test Report

Hot Induction Bends Finish: Annealing, Polished, Bright

Get Quote Directly from Hot Induction Bends Suppliers in UAE With Complete Documentation

ISO 15590 Hot Induction Bend Marking : ASTM standard, Sizes, Heat Number, Material & grade, Thickness- schedule, Origin of country

Types Of Induction Bend

Hot induction 45 deg bend

Induction 90 degree bend

Hot 180 degree pipe bend

Hot formed long radius bend

Heat induction short radius bend

Hot induction U bend

Hot Bend Pipeline Induction Bending Process According To ISO 15590-1, Pfi Es 24, & Asme B 31.1/ 31.3/ 31.4, API 5l Induction Bend Available In 3d/ 5d/ 7d/ 7.5d Redii

Induction Hot Pipe Bending Process

hot induction pipe bending are normally manufacturing in 45 Deg/ 90 deg/ 180° angles
The bend radius for ansi b16.9 buttweld hot induction bends is specified as a function of the diameter (D) like
1.5D, 2.5D, 3D, 5D, 30D, 60D bends

Important Parameters That Affect The Induction Hot Pipe Bending Process

Pipe diameter
Surface contamination
Process parameters (temperature/ cooling rate/ speed)
Radius Of bend
Angle of bend
Process interruptions
Pipe material hardenability

5D Induction Bend Dimensions

Nominal Size	Bend Radius	Centre to Face	Wall Thickness in MM
NPS	–	X and Y	SCH STD	SCH XS
50	250	As required	3.91	5.54
65	325	–	5.16	7.01
80	400	–	5.49	7.62
90	450	–	5.74	8.08
100	500	–	6.2	8.56
125	625	–	6.55	9.53
150	750	–	7.11	10.97
200	1000	–	8.18	12.70
250	1250	–	9.27	12.70
300	1500	–	9.53	12.70
350	1750	–	9.53	12.70
400	2000	–	9.53	12.70
450	2250	–	9.53	12.70
500	2500	–	9.53	12.70
600	3000	As required	9.53	12.70

ISO 15590-1 Induction Bends Dimensions

STD (SCH 40)

Nominal Pipe Size	Inside Diameter	Wall Thickness	Outside Diameter
NPS	ID	T	OD
1/2	0.622	0.109	0.84
3/4	0.824	0.113	1.05
1	1.049	0.133	1,315
1 1/4	1.38	0.14	1.66
11/2	1.61	0.145	1,90
2	2,067	0.154	2,375
2 1/2	2.469	0.203	2.875
3	3.068	0.216	3.50
31/2	3.548	0.226	4.00
4	4.026	0.237	4.50
5	5.047	0.258	5.563
6	6.065	0.28	6.625
8	7.981	0.322	8.625
1	10.02	0.365	10.75
12	12,00	0.375	12,75
14	13.25	0.375	14.00
16	15.25	0.375	16.00
18	17.25	0.375	18.00
2	19.25	0.375	20.00
22	21.25	0.375	22.00
24	23.25	0.375	24.00
26	25,25	0.375	26.00
28	27.25	0.375	28.00
3	29,25	0.375	30.00
32	31,25	0.375	32,00
34	33.25	0.375	34.00
36	35.25	0.375	36.00
38	37.25	0.375	38,00
4	39.25	0.375	40.00
42	41,25	0.375	42.00
44	43.25	0.375	44,00
46	45.25	0.375	46.00
48	47.25	0.375	48.00

XS (SCH 80)

Nominal Pipe Size	Inside Diameter	Wall Thickness	Outside Diameter
NPS	ID	T	OD
1/2	0.54	0.14	0.84
3/6	0.742	0.154	1.050
1	0.957	0.179	1,315
11/4	1.278	0.191	1.660
11/2	1,50	0.20	1,90
2	1.939	0.218	2,375
2 1/2	2.323	0.276	2.875
3	2,90	0.30	3,50
31/2	3.364	0.318	4.00
4	3,826	0.337	4,50
5	4.813	0.375	5.563
6	5.761	0.432	6.625
8	7.625	0.50	8,625
10	9.562	0.594	10.75
12	11.374	0.688	12,75
14	12.500	0.750	14,00
16	14.312	0.844	16.00
18	16.124	0.938	18.00
20	17.938	1,031	20,00
22	19.750	1.125	22.00
24	21.562	1.219	24.00
26	25.00	0.50	26.00
28	27.00	0.50	28.00
3	29.00	0.50	30.00
32	31.00	0.50	32.00
34	33.00	0.50	34.00
36	35.00	0.50	36.00
38	37,00	0.50	38.00
4	39.00	0.50	40.00
42	41.00	0.50	42.00
44	43.00	0.50	44,00
46	45.00	0.50	46.00
48	47,00	0.50	48.00

NPS	O.D.	Schedule 20	Schedule 60	Schedule 100	Schedule 120
1/2	0.84	–	–	–	–
3/4	1.05	–	–	–	–
1	1.31	–	–	–	–
1 1/4	1.66	–	–	–	–
1 1/2	1.90	–	–	–	–
2	2.37	–	–	–	–
2 1/2	2.87	–	–	–	–
3	3.50	–	–	–	–
4	4.50	–	–	–	0.438
5	5.56	–	–	–	0.50
6	6.62	–	–	–	0.562
8	8.62	0.250	–	–	–
10	10.75	0.250	0.406	o.594	0.719
12	12.75	0.250	0.562	0.844	–
14	14.00	0.312	0.594	0.938	1.094
16	16.00	0.312	0.656	1.031	1.219
18	18.00	0.312	0.750	1.156	1.375
20	20.00	0.375	0.812	1.281	1.500
22	22.00	0.375	0.812	1.281	1.500
24	24.00	0.375	0.969	1.531	1.812

Hot Induction Bend Weight

Normal Pipe Size	Weight	Thickness
2.5	7.66	0.276
3	10.25	0.300
4	11.35	0.230
4	14.98	0.337
5	14.62	0.258
5	20.78	0.375
6	18.97	0.280
6	28.57	0.432
8	28.55	0.322
8	43.39	0.500
10	40.48	0.365
10	54.74	0.500
12	49.56	0.375
12	65.42	0.500
14	54.57	0.375
14	72.09	0.500
16	62.58	0.375
16	82.77	0.500
18	95.64	0.500
20	106.57	0.500

Most Selling Induction Bends Coating

PTFE coating	3LPE coating
Phenolic Epoxy coating	Glass Flake coatings
Elastomeric Polyurethane coating	Any Liquid Epoxy coating
Halar coatings	FBE coating
Internal coating	External coating

Hot Pipe Bending Material

Stainless Steel Hot Induction Bends	Carbon Steel Hot Induction Bends	Alloy Steel Hot Induction Bends
ASTM A403 WP304 induction bends ASTM A403 WP304L ASTM A403 WP316 hot bend pipeline SA403 gr WP316L/ 316Ti ASTM A403 WP310 SS 317L ASTM A403 grade WP321 SA403 WP347 / 347H ASTM A403 WP904L	ASTM A234 WPB hot bend ASTM A420 WPL6 hot pipe bending LTCS hot induction pipeline bends ASTM A860 WPHY 52 ASTM A860 WPHY 60 ASTM A860 WPHY 65	ASTM A234 WP5 ASTM A234 WP9 ASTM A234 WP11 induction pipe bending ASTM A234 WP22 ASTM A234 WP91
Nickel Alloy Hot Induction Bends	Copper Nickel Hot Induction Bends	Titanium Hot Induction Bends
Inconel 600 : ASTM B366 UNS N06600 Inconel 601 : ASTM B366 UNS N06601 Inconel 625 hot induction bends : ASTM B366 UNS N06625 Incoloy 800 : ASTM B366 UNS N08800 Incoloy 825 : ASTM B366 UNS N08825 Hastelloy C22 : ASTM B366 UNS N06022 Hastelloy C276 hot induction bends : ASTM B366 UNS N10276 Monel 400 hot induction bends : ASTM B366 UNS N04400 Monel K500: ASTM B366 UNS N05500 Alloy 20 : ASTM B366 UNS N08020	Copper nickel 90/10 : ASTM B466 UNS C70600 Copper nickel 70/30 : ASTM B466 UNS C71500 EEMUA 234	Titanium Grade 2 : ASTM B363 UNS R50400 Titanium Grade 5 : ASTM B363 UNS R56400
Duplex Steel Hot Induction Bends	Super Duplex Hot Induction Bends	API Hot Induction Bends
ASTM A815 UNS S31803 ASTM A815 UNS S32205	ASTM A815 UNS S32760 ASTM A815 UNS S32750	API 5L hot bend pipeline API 5L Grade A induction bending API 5L Grade B induction bends API 5L X42 induction bends pipeline API 5L X52 butt weld hot induction pipe bends API 5L X60 hot beding API 5L X65 90 degree hot induction bend API 5L X70 hot induction pipe bending
Aluminum Hot Induction Bends	Copper Hot Induction Bends	Mild Steel Hot Induction Bends
Grade 6061 : ASTM B361 UNS A96061 Grade 5083 : ASTM B361 UNS A95083	ASTM B62 UNS C12200	BS EN 10241 BS 1740 BS 1387

API 5L induction bends

API 5L Grade B induction bend pipe

API hot bends

Stainless steel hot bend pipeline

Carbon steel hot pipe bending

Alloy steel induction bends pipeline

ASTM A403 WP304 5D hot induction bend

Stanless steel 316 hot formed bends

ASTM A234 Grade WPB hot induction pipe bends

ASTM A420 WPL6 butt weld hot induction pipe bends

LTCS buttweld hot induction bend

ASTM A234 WP5 90 degree hot induction bend

ASTM A234 Grade WP11 hot induction bends pipeline

API 5L X60 hot induction pipe bending

API 5L X52 induction pipe bending

SS induction bending

CS heat induction bending

Mild steel induction bends

Inconel 625 induction hot pipe bending

Hastelloy C276 heat induction pipe bending

Super duplex cold bend pipeline

Duplex steel hot beding

Titanium induction hot pipe bending

Monel 400 hot pipeline bend

Technical Consultants Are Stationed in the Locations Listed Below to Address All Technical Inquiries

Saudi Arabia	Al Jubail	Ajman	Abu Dhabi
Sharjah	Fujairah	Doha	Umm Al Quwain
Muscat	Riyadh	Ras Al Khaimah	Dubai

Benefits Of Hot Formed Bends

Benefits
Corrosion resistance	Strength and durability
Hygienic properties	Leak prevention
Better to elbows with uniform wall thickness in terms of strength	A single length of pipe can have multiple bends on it
Less need for non-destructive testing	Processing flexibility
Large radius	Uniform hardness

Induction Bend Tangent Length

Heat induction pipe bend tangent length is the length of the straight pipe segment at each of the bend’s two ends

ASME B16.9 Hot Induction Bends Machine

Rotary draw bending machine

Roll bending machine

Ram bending machine

Pipe bending machine

Orbital head bending machine

Induction bending machine

Induction Bending Services

Procedure Of Induction Bending	Post Induction Bending Process
Pipe bending to 30 inch Dia.	Qualified welding
HSS (hollow structural sections) bending to 24″ x 24″	Hydro pressure test (up to 700 bar)
Structural bending to 30 inch Depth	3D robot cutting
Continuous bends to 54 inch Length	Surface treatments
Complex 3D bending	Welding preparation
–	Heat treatments
–	Non-destructive test (NDT)

Hot Induction Pipe Bends Capabilities

Pipe Dimensions
Maximum dimeter	60″
Minimum dimeter	2″
Wall thickness	From 6 mm to 150 mm
Maximum length	14900 mm
Bending radius
Minimum	100 mm
Maximum	10500 mm
Bending angle
Maximum	182° (Degree)

EIL Approved Large Diameter Pipe Bending For Pipeline Transportation Systems, Carbon Steel Hot Induction Bend Without Pipe Warping And Wrinkling, Check Tight/ Long Radii Bends Price List In Dubai

Heat Induction Bending Radius Chart

Get Hot Induction Bends Suppliers in UAE who supplies dependable sizes for demanding applications

Gauge	Inner Radius in Inches	Minimum Closeness of Cutout to Bend in Inches
11 gauge (0.120 and 30.05mm)	0.07 0.08 0.09 0.1 0.125	0.5
14 gauge (0.075 and 10.9 mm)	0.05 0.055 0.062 0.07 0.075	0.275
–	0.07 0.105	0.375
–	0.09 0.11 0.115 0.12	0.5
–	10.375	0.4
16 gauge (0.060 \| 10.52 mm)	0.035 0.05	0.2
–	0.05 0.055 0.075 0.08	0.265
–	0.375	0.07
–	0.105 0.12	0.5
18 gauge (0.048 \| 10.22 mm)	0.04 0.045 0.05	0.2
–	0.06 0.07 0.08 0.085	0.265
–	0.1 0.125	0.375
–	0.115 0.12	0.5
20 gauge (0.035 \| 00.89 mm)	0.05	0.2
–	0.06 0.07	0.265
–	0.095	0.375
22 gauge (0.029 \| 00.74 mm)	0.05	0.2
–	0.04 0.08	0.265
24 gauge (0.024 \| 00.61 mm)	0.04	0.2
–	0.08	0.265

Hot Bend Attributes

Obtain Hot Induction Bends Suppliers in UAE who offers corrosive resistance & performance focused materials

Standard Of Hot Bend
ISO 15590 :	Hot induction bends (Natural gas and petroleum industries)
AS 2885 :	Liquid and gas petroleum
DNV-OS-F101 :	Sub-marine pipeline systems
ASME B31.1 :	Power piping
ASME B31.3 :	Process piping
ASME B31.4 :	Pipeline transportation for slurries and liquids Systems
ASME B16.49 :	Factory-made, wrought steel, butt welding
AS 4041 :	Pressure piping

Sales Agents in Following Locations

Middle East countries	Lebanon, Qatar, Saudi, Bahrain, UAE, Kuwait, Iraq, Jordan, Iran, Syria, Yemen
MENA	Libya, Morocco, Tunisia, Algeria, Israel, Egypt, Palestine
Africa	South Africa, Nigeria, Morocco, Kenya, Tunisia, Egypt, Algeria

Hot Induction Bends Technical Details

Manufacturing Size Range Of Hot Induction Bends	Induction Bends Forming	Radius of Hot Induction Bend
Buttweld : 1/2″ To 24″ Seamless : ½” to 32″ Welded : 12″ to 60″ DN15 to DN1500 For larger sizes please contact above hot induction bend manufacturer in UAE	Hot Formed	1.5D Seamless Pipe Bend 2.5D Pipe Bend 3D Pipe Bend 5D Pipe Bend 6D Seamless Pipe Bend 8D Seamless Pipe Bend 10D Pipe Bend 22D Pipe Bend
Standards Of Hot Bend Pipeline	Angle Of Hot Bends	Hot Pipe Bending End
ASME B31.4 – Pipeline transportation for liquids ASME B31.8 – Gas transmission piping systems ASME B16.49 – Wrought steel butt welding ASME B16.9 – Factory made wrought buttwelding ASME B16.25 – Butt welding ends MSS SP-97 ISO 15590-1	15 Degree 20 Deg 45 Degree 60 Deg 90 Degree 135 Deg 180 Degree	Bevel Plain Buttweld
Surface Treatment Of ISO 15590-1 Induction Bends	Hot Formed Bends Weight Calculation	Documentation
Transparent oil Rust proof black oil Hot galvanized Anti-rust Oil Anti-rust Paint	R = Radius θ = Angle L = Weight of double sides straight length D = O.D. T = Wall Thickness	Raw material test reports Heat treatment charts Material test certificates (MTC) Welding procedure specification
Hot Induction Pipe Bends Wall Thickness	Common Considerations For Buying Hot Beding	Available 90 Degree Hot Induction Bend Coatings
SCH 10 SCH 20 SCH 40 SCH 60 SCH 80 SCH 160 SCH 180	Size Design Temperature ratings Coatings Materials End connections Marking Dimensions Tolerances Threading Pattern taper	Epoxy Coated 3PE Coatings FBE Coatings Black paint
Hot Induction Bends Pipeline Meet The Requirements Of	Application For Induction Pipe Bending	Marking On Induction Bending
NACE TM-0284 Sour service NACE MR0103 ISO 15156 NACE MR0175	Power Generation Chemical Processing Water Treatment Oil and Gas Hydraulic system Gas fittings Air brake fittings Handling the expansion Marine Applications Above hot induction bends suppliers have ex-stock and already supplied to many countries such as Egypt, Saudi Arabia, South Africa, USA, Mexico & Oman	Sizes ASTM standard Material & grade Heat Number Thickness- schedule Pressure class Manufacturer name/ logo Origin of country
Bending Technique Of Induction Bending	Suitable Temperature Of Hot Bend	Heat Induction Bending Hydro Pressure Testing
Tensile bending Roll bending Compression bending Liquid filling bending Mandrel bending Press bending Heating bending	Up to 1,100ºC	Up to 700 bars
Induction Hot Pipe Bending Welding Method	Testing & Inspection Of Cold Bend Pipeline	Hot Bend Pipeline Process
SMAW welding (Shielded metal arc) GMAW welding (Gas metal arc) FCAW welding (Flux cored arc) TIG welding (Tungsten inert gas)	Mechanical testing Beveling machine Thickness gauge Corrosion testing Hydrogen-induced cracking (HIC) Universal testing machine Charpy testing Hardness tester Hydro testing	Pipe Diameter Surface Contamination Process Parameters Bend Radius Bend Angle Process Interruptions
Manufacturing Process	Heat Treatment	Value Added Services
Bending Squeezing Pressing Forging Machining	Normalizing Normalizing and tempering Quenching and tempering Solution annealing	Polishing Hot dipped galvanized Metal stampings Beveling end MTR’s Available Cutting 24-hour emergency service

ASTM A234 Grade WPB Hotbend And MSS Sp-75 WHPY Heat Induction Bending Are Available In Long/ Short Radius 45°/ 90°/ 180° Angles As Per ASME B16.49

Induction Bend Pipe Length Calculation

Length of ARC = number Of deg x 0.175 x radius of hot bend

Hot Bend Pipeline Properties

Find Hot Induction Bends Suppliers in UAE who delivers reliable materials & unmatched material strength

Material : Low alloy & carbon steel
API 5L, ASTM A106, ASTM A335, ASTM A333, ASTM A312

Size in inch	Outside Diameter : 2″ to 60″
Tolerance	-1 ~+2 mm
Radius of induction bends	R^3D
Wall Thickness	3 to 60 mm
Wall thickness thinning: R=3D	<13%
Radius =4D	<11%
Radius =5D	<9%
Radius =6D	<8%
Angle of hot bends : 0~180 degree	±0.5 degree
Velocity of hot bend pipeline	±2.5mm per minimum
Temperature of hot pipe bending	±10°C from the qualification temperature
Ovality	<2.5%
Tangent ovality of ANSI B16.9 buttweld hot induction bends	<0.8%
Inside Diameter welding ends NPS<36 inch	±2.5mm
Inside Diameter welding ends NPS>36 inch	±3 mm
Radius = R	D = Diameter

Sales Representatives Are Available to Provide Prompt Quotes

Country	Cities
Netherlands	Amsterdam
Netherlands	Haarlem
Netherlands	The Hague
Belgium	Brussels
Belgium	Meeuwen-Gruitrode
Netherlands	Eindhoven
Belgium	Seraing
Belgium	Ghent
Belgium	Westerlo
Netherlands	Rotterdam
Belgium	Leuven
Belgium	Antwerp

Length of pipe in standard hot pipe bends
If angle in deg is	Multiply radius	If angle in deg is	Multiply radius
22 1/2	0.393	150	2.618
30	0.524	180	3.142
45	0.785	210	3.665
60	1.047	1.047	4.189
90	1.571	270	270
112 1/2	1.963	300	5.236
120	2.094	360	6.283
135	2.356	540	9.425

Material Inspection Facility in Following Locations

Region	City	Country
Middle East	Abu Dhabi	United Arab Emirates
Middle East	Dubai	United Arab Emirates
Middle East	Kuwait City	Kuwait
Middle East	Riyadh	Saudi Arabia
Africa	Abuja	Nigeria
Middle East	Doha	Qatar
Middle East	Jeddah	Saudi Arabia
Middle East	Dammam	Saudi Arabia
MENA	Casablanca	Morocco
MENA	Cairo	Egypt
Africa	Johannesburg	South Africa
Africa	Cape Town	South Africa
Africa	Lagos	Nigeria

Manufacturing Range Of Heat Induction Pipe Bending

Particulars	Manufacturing Range
Diameter of pipe	4″ to 24″
Thickness of pipe	Up to 30 mm
Radius of induction bending	2D – 22D ( Max. R =4877 mm)
Angle of heat induction	0° – 90° (degree)
Tolerance of angle	± 0.5°
Tolerance of radius	≤ 5 mm
Ovality at ends	± 1%
Ovality on body	4D & above to 6%
Wall thinning	4D & above ≤ 8%