Bhuwal Insulation Cable Pvt. Ltd.

Power Cables Manufacturer in India

Gujarat, India

Bhuwal Insulation Cable Pvt. Ltd.

Year of establishment 2005
Total export experience (in Years) 20
Nature of Business Manufacturer
Third Party Inspection Yes
Custom Sizes Yes
Custom Packaging Yes
MTC Report Yes
Major clients in the Middle East N/A
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Power Cables Manufacturer in India

Bhuwal Insulation Cable Pvt. Ltd. was established in 2005 with its head office in Mumbai and a factory in Gujarat, India. With 20 years of export experience, they specialize in manufacturing power cables using various insulation materials like XLPE, PE, PVC, halogen-free silicon, and EPR (EN 50363-1).

In 2016, their manufacturing capacity was impressive, producing 1,000,000 meters of fiberglass cables, 2,500,000 meters of Teflon wire cable, and 1,000,000 meters of silicon and rubber cables per year. This capacity has now increased by 50% as per the data of Jan 2024.

Bhuwal Insulation specializes in XLPE/ PVC Power Cables, low smoke zero halogen cables and H07RN-F cables. They offer a range of cable cores in single core and multi-core. They manufacture power cables for all voltage levels: low voltage (LV), medium voltage (MV), high voltage (HV), extra high voltage (EHV), and ultra high voltage (UHV).

Who they are?

Power Cables Manufacturer in India

Power Cables Manufacturer in India

Exporter of Low Smoke Zero Halogen Cables in Mumbai

Exporter of Low Smoke Zero Halogen Cables in Mumbai

H07RN-F Cables Manufacturer in Mumbai

H07RN-F Cables Manufacturer in Mumbai

Exporter of Rubber & XLPE Insulated Power Cables in Mumbai

Insulation Material of high voltage power cables
  • XLPE
  • PE
  • PVC
  • Halogen-free Silicon
  • EPR (EN 50363-1)
Jacket
  • ZR-PVC Type ST2 To IEC 60502
Power Cables Types
  • Low Voltage (LV) Cables
  • Medium Voltage (MV) Cables
  • High Voltage (HV) Cables
  • Extra High Voltage Cables (EHV)
  • Ultra High Voltage Cables (UHV)
Core
  • Single Core Power Cables
  • Multi Core Power Cables
  • 2 Core Cables
  • 3 Core Cables
  • 4 Core Cables
  • 5 Core Cables
  • 9 Core Cables
Color
  • Black
  • Red
  • Yellow
  • Blue
Bending Radius
  • Armored Cables 12D for Multicore
  • Non Armored Cables 15D for Multicore
  • Armored Cables 15D for Single Core
  • Non Armored Cables 20D for Single Core
Certification
  • ISO
  • CE
  • IEC
  • TUV
Manufacturing Standard
  • VDE 0295
  • BS6360
  • IEC 60228
  • HD 383
  • UNE 21123
  • UNE 21150
  • EN 50363-2-1
Accessories of Electrical and Power Cables
  • Connectors and lugs
  • Crimped connectors
  • Slip-on termination
  • Cold-shrinkable termination
  • Transition joints
Conductor types
  • Flexible copper (class 5) – K
  • Flexible copper (class 5) – F
  • Solid copper, class 1/ class 2 – D
  • Aluminium Conductor -AL
  • Electrolytic annealed
  • Tinned conductor
Temperature range
  • Rubber Cables: -25°C to 90°C
  • XLPE Power Cables: -40°C to 90°C
Uses
  • Electric power transmission
  • Oil and Gas
  • Industrial Sector
  • Solar Power
  • Ground/ Ducts/ Air Power networks
  • Energy & Power Generation Plants
  • Nuclear power plants

0,5 mm2 to 3 500 mm2 Low Smoke Zero Halogen Power Cables in European and American strands as per VDE 0295, BS6360, IEC 60228 and HD 383

Bhuwal Insulation Cable Pvt. Ltd. manufactures 4-core power cables with XLPE insulation in a range of sizes. These sizes vary by cross-sectional area, typically from 1.5 mm² to 400 mm², and the number and diameter of wires (N/mm) can vary as well. They also make EPR insulated power cables, which meet the BS 6622 standard and are used for voltages from 3.8kV to 33kV.

Their rubber cables are suitable for temperatures from -25°C to 90°C, while the XLPE insulated cables can handle temperatures from -40°C to 90°C. In solar and power generation plants, these XLPE insulated 4-core power cables are widely used due to their durability and efficiency.

Their cables come in color options like black, red, yellow, and blue, and they are certified by ISO, CE, IEC, and TUV. The company uses various conductor types, including flexible copper (class 5) – K and F, solid copper (class 1/class 2) – D, aluminum conductor – AL, electrolytic annealed, and tinned conductor.

There are 3 Testing group to ensure quality

  • Routine tests (for Measurement and Voltage tests)
  • Sample tests
  • Electrical Type tests (For Bending, voltage test etc)
72 kV to 170 kV Tough Rubber Sheathed Cables for nuclear power plants

Power cables voltage rating chart

Volts (V) Kilovolts (KV)
Low Voltage Power Cables (LV)
  • 300 & 500 V
  • 450 & 750 V
  • 600 & 1000 V
–
Medium Voltage Power Cables (MV)
  • 1800 V/ 3000 V
  • 3000 V/ 6000 V
  • 6000 V/ 10000 V
  • 8700 V/ 15000 V
  • 12000 V/ 20000 V
  • 18000 V / 30000 V
  • 1.8/3.0 kV
  • 3/6 kV
  • 6/10 kV
  • 8.7/15 kV
  • 12/20 kV
  • 18/30 kV
High Voltage Power Cables (HV) –
  • 36/66 kV or 72 kV
  • 64/110kV or 132 kV
  • 76/132kV or 145 kV
  • 87/150kV or 170 kV
Manufacturer of High Voltage Oil Filled Cables with Aluminium / Copper conductors used for oil and gas subsea, offshore energy companies

In 2021, Bhuwal Insulation supplied rubber sheathed power cables for a project in Riyadh, Saudi Arabia, and oil-filled power cables to an offshore energy company in Basra, Iraq. They are well-known for their high voltage power cables for industrial applications. Manufacturing EHV, HV, and LV power cables to international standards like VDE 0295, BS6360, IEC 60228, HD 383, UNE 21123, UNE 21150, and EN 50363-2-1.

These power cables are tested as per IS and IEC standards. Bhuwal Insulation Cable Pvt. Ltd. is CRISIL SE 3B rated in India. They participated in Elecrama 2014, which helped them showcase their products and expand their market reach. In 2006, they were selected to supply power cables to Tata BP Solar (India), successfully delivering quality cables on time and receiving a quality rate and on-time delivery certificate. The company also holds a Certificate of Conformity for Exports to Saudi Arabia (SASO).

Electrical Power Cables Manufacturer in India

Specialized in manufacturing rubber sheathed H07RN-F heavy duty trailing cables for industrial applications

Power Cables marking letters for insulated material

Cross-linked polyethylene (XLPE cables) X
Crosslinked polyethylene (XLPE cables) R
Halogen-free thermosetting elastomer cables Z
Halogen-free thermoplastic polyolefin Z1
Ethylene-propylene elastomer (EPR cables) D
Halogen-free thermosetting silicone compound S
Polyvinyl chloride (PVC power cables) V

Certificates

NSIC CRISIL

NSIC CRISIL

Certificate of Importer-Exporter

Certificate of Importer-Exporter

ELECRAMA 2014

ELECRAMA 2014

Certificate of Registration

Certificate of Registration

TIN Registration

TIN Registration

TATA BP Solar Approved Supplier

TATA BP Solar Approved Supplier

Entrepreneurs Memorandum (Part-II)

Entrepreneurs Memorandum (Part-II)

NSIC

NSIC

NSIC

NSIC

Certificate of Conformity for Exports to Saudi Arabia (SASO)

Certificate of Conformity for Exports to Saudi Arabia (SASO)

Company Profile

Nature of Business Manufacturer
Import Export Code (IEC) 0306003392
Legal Status of firm Private Limited
GST No. 24AACCB7374B1Z0

 

Contact Info

Contact Person Mr. Pritesh Mehta
Phone +91 9930028010
Email pritesh@bhuwalinsu.com
Head Office Bhuwal Insulation Cable Pvt. Ltd.
B 917 & B 918, 9th floor, Panchshil plaza, 55 Gamdevi Huges road, Mumbai: 400007, Maharashtra, India
Factory Survey no 1072, 1423, 1437, Coastal Highway, Dehari Road Village – Dehari, Umbergaon – 396170 , Dist – Valsad , Gujarat (India)
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