Sanitary Steam Trap

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What Is the Purpose of Hygienic Steam Trap?

The purpose of a sanitary thermostatic steam trap is to discharge the condensate from the steam pipeline. They also trap the steam while discharging the condensation.

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How Many Types Of Sanitary Clean Steam Trap?

There are three types of sanitary steam traps –

Mechanical traps –

This device will discharge the condensate by using the mechanical properties of steam vs condensate.

Thermostatic traps –

Condensation removal in these traps is through the difference in temperature between steam vs the liquid phase.

Thermodynamic traps –

The operation of a hygienic steam trap works on two dynamic principals i.e. – 1. steam vs condensate and 2. the use of Bernoulli’s principle.

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How To Nicholson Sanitary Steam Trap Work?

When a condensate passes through Nicholson sanitary steam trap, there is a transference of heat to the liquid in a capsule. Before the steam can reach the device, the liquid will vaporize. The capsule expands because of the pressure caused by vapour, leading to the valve getting shut. The water that surrounds the capsule is cooled down because the trap loses its heat. As the vapour gets condensed, the capsule will contract and the valve will open with the condensate getting released. The process is cyclic and so when the steam approaches the trap, it will repeat the same process.

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Where Should A Sanitary Thermostatic Steam Trap Be Placed?

It is best for a Sanitary Balanced Port Thermostatic Steam Trap to be installed in an area that is easily accessible. Standards like the ASME B 31.1 code are generally followed during installation for optimum performance.

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How To Calculate Condensate Load For Sanitary Balanced Pressure Thermostatic Steam Trap?

The following equation can be used to calculate the condensate load of a sanitary balanced pressure thermostatic steam trap –

Q = W x (T – t) x sp heat x 60 / L x m

Here –

Q is the Condensate Load (kg/h)

W is the Weight of process fluid

T is the Saturated steam temperature

t is the Initial temperature of the process medium

m is the time needed to heat up the system in minutes

L is the Latent heat of steam

How To Test If A TC Series Clean Steam Thermostatic Traps Is Working?

There are three methods to test a Sanitary 2-Way Clean Steam Trap Valve –

Temperature readings –

To fully comprehend the success of this technique, one has to know more about its pressure and temperature measurements. With the use of infrared temperature measurement, an assessor can examine and conclude the performance of this device.

visual inspection –

A qualified inspector or assessor can determine the faults like extreme asset degradation, improper installation and severe failure modes on visual examination.

Ultrasound test –

A reason this test is preferred is that a single reading can pick up finer nuances that the human ear is incapable of identifying. This method helps to determine which traps are most likely to undergo failure. An effective assessment is to take multiple readings on the ultrasound of the TC Series Clean Steam Thermostatic Traps.