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Common welded exhaust bend methods and their benefits
The exhaust pipes have to undergo high temperatures. So the other types of connections might be weakened with a Welded Exhaust Bend placed at a high-temperature point. Therefore welding is preferred to connect the exhaust bend to the heat source. TID welding and MIG welding are the common methods used. In TIG welding, tungsten inert gas is used. The TIG method involves an arc welding procedure with a non-consumable electrode made up of Tungsten. The MIG method involves welding with metal inert gases where the welding electrode is presented as a solid wire continuously.
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Popular materials used for carbon steel weld bends
Long Radius Welded Piggable Bends or other bends can be made out of different materials such as carbon steel and alloys steel. The carbon steel bends could be welded with a welding rod or welding wire. The most commonly used materials on ASME B16.9 Welded Bends and similar bends by the same standard differ. Steel, titanium, cast iron, aluminum, nickel, copper, and others.
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How to calculate the stainless steel welded pipe bend angle?
Welded 45 Deg Bend and other angled bends can have different angles of bending. The angle can be calculated by substituting the correct values with the correct parameter in the following equation. BA = angle × (π/180) × (radius + K-factor × thickness) where BA is the bend allowance. The angle can also be manually measured on the bends.
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The thickness requirement of 90 degrees welded pipe bend
180 Degree Mitred Welded Bend or an ordinary bend that has been cast or formed, the thickness requirements are according to the ASME standard specifications. Bends can range from 1mm in thickness up to 30mm in thickness. The high thickness helps withstand high pressure whereas low thickness allows for better forming operations.
Refers to types of welded joint bends end connections, and hot induction welded bends dimensions, radius chart
Types of welded joint bends end connections
The end connection of a bend can be different. It could be butt joint, tee joint, corner join, lapjoint, or edge joint welding. Each of these procedures can be applied to the bends. The bends themselves can be made by different procedures. The Hot Induction Welded Bends are made by hot induction and since they are welded, they are suitable for high-strength applications.
